Distribution Transformer

Why Choose Us

Quality products

We offer high-quality power transmission and transformation equipment that meets international standards and customer specifications.

Cost-effective

Our products are competitively priced. We employ an efficient manufacturing process that reduces production costs and enhances customer value.

Professional team

Our team of engineers, technicians, and sales personnel has over ten years of experience in the manufacturing and supply of power transmission and transformation equipment.

Customer-focused

We prioritize customer satisfaction. We work closely with our customers to understand their requirements and provide tailor-made solutions to meet their needs.

 

What Is Distribution Transformer?

 

 

A distribution transformer is an electrical apparatus used to transform high-voltage electric power to a lower voltage so that it can be distributed to homes, businesses, and other settings. These transformers are responsible for reducing the voltage level and increasing the current level to enable safe and efficient delivery of power from the transmission system to end-users. Distribution transformers can be installed on poles, in underground vaults, or in metal enclosures mounted on concrete pads. They are essential components in the electrical grid, allowing electricity to be distributed through a variety of circuits and feeders to reach different areas and users.

 

Contact Us
  • Tel: +86-513-88781828
  • Fax: +86-513-88837088
  • Email: Ryancustomerinquiry@redq.cc
  • Add: No.229, Huanghai West Road, Haian City, Jiangsu Province, China.
Advantages of Distribution Transformer

Efficient energy transfer: Distribution transformers are highly efficient in transferring electrical energy across different voltage levels with minimal loss.

Cost-effective: These transformers are cost-effective and require low maintenance, making them suitable for use in commercial and residential areas.

Safe: Distribution transformers are designed to be safe as they have proper insulation and grounding systems, which prevent electrical hazards.

Easy to install: They are relatively easy to install, which saves time and money on installation.

Easy to operate: These transformers are easy to operate and are controlled by a few settings, making it easier for the operators to monitor and control its operation.

Provides a constant supply of electricity: Distribution transformers provide a constant supply of electricity to the end-users.

Reliable: Distribution transformers are reliable and have a long life span, making them ideal for use in various applications.

Applicable in various sectors

They find application in various sectors, including commercial, residential, industrial, and rural electrification.

No interruptions in power supply

It ensures that there are no interruptions in power supply, which can be critical in areas requiring uninterrupted power supply.

Reducing carbon footprint

These transformers are highly efficient and reduce the carbon footprint by minimizing energy loss, thereby contributing to environmental protection.

 

22 KV Distribution Transformer

 

Types of Distribution Transformers

Single phase

A single-phase transformer works on a single-phase power supply and contains a single winding on the primary and secondary sides. They are mainly employed in single-phase electrical power networks.

Three phase

A 3-phase transformer works on a three-phase power supply, and both primary and secondary windings have three sets of windings. This is a more expensive method, and it is applied in the high-voltage power network.

Pad mounted

The term 'pad mount transformer' has become a generic expression for a low kVA ground-mounted transformer with its protection and even switching options. These transformers are connected to underground utility distribution lines.

Pole mounted

The pole-mounted transformers are mounted on a power pole at the height of the overhead cables. These transformers are widely used in rural areas, ranging from 16 kVA to 100 kVA. They are small in size and easy to mount on single-pole structures.

 

 

The Role of Distribution Transformers in Power Distribution

Distribution transformers are the most essential part of power distribution systems as they efficiently transfer electrical energy between different voltage levels.The core, made of special electrical steel (cold rolled grain oriented), enables a smooth path for magnetic flux. Windings, comprising insulated copper or aluminum wires, facilitate voltage transformation.

 

Insulation materials ensure electrical safety by preventing short circuits and isolating the windings from the core. These sophisticated components play a crucial role in voltage regulation and power transmission, making them vital for reliable and safe power distribution networks worldwide.

 

Transformers are fundamental in balancing and controlling electricity flow, ensuring a consistent supply of power to various industries and households. Without these, the efficient distribution of electricity across different grids would be challenging, hindering the modern functioning of societies and economies.

11 KV Distribution Transformer

 

66 KV Power Transformer

 

Distribution Transformer Losses

Transformer losses occur the whole time the transformer is powered. The current flows in a transformer winding and the alternating magnetic field in the core contributes to most transformer losses. Losses can be classified into two categories.

No load losses

Transformer no-load loss is often called core loss or iron loss. The no-load losses in a transformer are primarily caused by losses in the core steel. However, it is the combined losses caused by eddy current, hysteresis, stray eddy current and dielectric losses that make up the no-load losses

The size of the no-load loss is related to factors. These include transformer capacity, magnetic circuit structure, silicon steel sheet quality and depend on the unit loss of iron core material. With the voltage of the power supply being constant, the size of no-load loss remains the same value.

Load losses

The losses produced in the core are called no-load losses, meanwhile, the losses associated with the coils are called load losses. Load losses are sometimes referred to as copper losses. The term copper losses are used regardless of whether the windings are made of copper or another conductor (typically aluminium). These losses are made up of heat losses and I²R (current squared times resistance) losses. This loss is due to the primary and secondary winding resistance and is directly proportional to load, so if that increases the losses increase.

 

Distribution Transformer Selection Guide

 

Check the load characteristics 

To know the transformer's rating, it is always essential to check the load characteristics when buying distribution transformers. The load characteristics of a distribution transformer include the type of load and the fluctuation of the voltage. When talking about the type of load, it can be intermittent load or continuous load.

Check the voltage rati

The voltage ratio of a distribution transformer depends on the load characteristics and the applications. The voltage ratio of a distribution transformer is calculated by taking the ratio of primary voltage to secondary voltage or high voltage to low voltage. The size of the distribution transformer also depends on the voltage ratio. The higher the voltage ratio, the bigger the size of the distribution transformer will be due to the increase in the number of turns in the primary winding.

Consider the phase configuration 

Some applications require single-phase configuration. Whereas some applications require a three-phase configuration, especially industrial applications. The phase configuration helps in determining the primary winding phases and the secondary winding phases. The distribution transformers with single-phase configurations are mostly used for residential purposes only. It is advisable to choose the distribution transformer's phase configuration according to the applications.

Check the efficiency

When selecting distribution transformers one must look for efficiency. An efficient transformer helps in reducing power loss by converting the voltage in the right way. It not only helps in saving power but also helps in saving costs. The transformer will work efficiently only when the parts and the components used in that are of optimum quality. That is why it is also advisable to buy from top manufacturers of distribution transformers.

 

The Significance of Distribution Transformer Maintenance

 

 

Distribution transformers play a pivotal role in electrical systems, facilitating the efficient transfer of electrical energy from one voltage level to another. They can be found at power generation plants, substations, and even within various electrical appliances we use daily. Due to their widespread application, it is imperative to maintain transformers to ensure their reliability and safety.

Periodic inspections and routine maintenance are indispensable for transformers, as they help detect and address potential issues before they escalate, thereby extending the operational lifespan of these critical components. By conducting regular maintenance, transformers can operate in a safe and reliable condition, minimizing the risk of costly downtime and equipment failure.

 

Maintenance of Distribution Transformer
11 KV Distribution Transformer
66 KV Power Transformer
22 KV Distribution Transformer
110 KV Power Transformer

Check the temperature of the transformer

See whether the upper oil temperature of the transformer is normal or near or over the maximum allowable limit from the thermometer. When there is a significant anomaly between the temperature that glass thermometer indicates and that the pressure thermometer indicates, it is necessary to find out whether the meter is not accurate or the oil temperature is abnormal.

The check of the oil level

Check whether the temperature of transformer oil storage cabinet is normal and if there is false oil level and oil leakage phenomenon, whether oil level of high voltage bushing and the color of oil is normal and whether bushing has oil leak phenomenon.It is necessary to find out the cause when the oil level indication is not normal. And it is also necessary to pay attention to the path of the oil level indicator and we must ensure that there is no accumulation at the entrance.

Check the sound

Check whether there is abnormal comparison between the electromagnetic sound of the transformer and the previous sound. Staff are usually accustomed to the normal noise of the transformer, and if there is an abnormal sound, they will find it easily.

Check the insulation on the top cover of the transformer

See whether the supporting insulator surface of the outline casing and extraction electric conduction is clean, whether there is a rupture or electric discharge or other defects.

Check the bolt joint that leads the conductor whether has superheating phenomeno

Check the change of the visual temperature wax sheet and the discoloring paint or directly measure it by the infrared thermometer flexibly. When there is a cable terminal box, the oil leakage of the cable head should also be checked.

 

Special Tests of Distribution Transformer
 

Sound testing

The sound generated by a transformer is affected by the core geometry, flux density, tank design, and the quality of assembly of all the transformer components into a completed unit. Sound tests are made with the unit powered at 100% and 110% of rated voltage under no-load conditions.

Temperature tests

Core losses and coil losses are the primary sources of heating within the transformer. Our transformers are guaranteed to have an average coil winding temperature of no more than 65 C rise over ambient air temperature when operated at rated voltage and load conditions. The temperature test is performed to determine the thermal characteristics of the transformer and to verify that they are within design limits.

 

 
Factors to Consider When Selecting a Distribution Transformer
 
01/

Power requirements

One of the primary factors to consider when selecting a distribution transformer is the power requirements of your application. This includes the required voltage and current levels, as well as the frequency of the ac power source. Transformers are designed to convert ac power from one voltage level to another, and choosing the right transformer with the appropriate power rating is essential for ensuring that your equipment operates correctly.

02/

Efficiency

Efficiency is another crucial factor to consider when selecting a transformer. A more efficient transformer will convert more of the input power into the desired output power, resulting in less energy waste and reduced operating costs. The efficiency of a transformer can be affected by factors such as the quality of the core materials, the design of the windings, and the type of cooling used.

03/

Load characteristics

The load characteristics of your application will also affect the selection of the transformer. This includes the type of load (inductive, capacitive, or resistive), the level of harmonics, and the overall power factor of the load. Different types of loads require different types of transformers, and selecting the wrong transformer can result in reduced efficiency, increased heat, and potential damage to the equipment.

04/

Environmental conditions

The environmental conditions in which the transformer will operate are also an essential consideration. Transformers can generate heat, and the ambient temperature of the environment can affect their performance. In addition, transformers can be affected by humidity, dust, and other environmental factors. Transformers that will be used in harsh environments such as outdoors or in industrial settings may require additional protection or special designs to ensure optimal performance.

05/

Type of distribution transformer

Distribution transformers come in different types, including step-up transformers, step-down transformers, isolation transformers, autotransformers, and more. Each type of transformer has its own unique characteristics and advantages, and selecting the right type of transformer is essential for ensuring that your equipment operates correctly.

06/

Size and weight

The size and weight of the transformer are also essential factors to consider when selecting a distribution transformer. The size of the transformer will depend on the amount of power it needs to handle, and the weight of the transformer will depend on the type of core materials used. It is important to ensure that the transformer you select is appropriately sized and can be easily installed in your application.

 

 
Our Factory

 

Established in 2007,Jiangsu Ryan Electric Co., Ltd is a new high-tech enterprise specialized in manufacturing electric transmission and transformation equipment and has over 20 series products including cast resin dry-type series transformers (Specification:10kV, 20kV, 35kV and 110kV), oil-immersed transformers (Specification:10kV, 20kV, 35kV,66kV and 110kV), pad mounted series transformers (ANSI pad-mounted transformer and IEC prefabricated transformer) and complete sets of high and low voltage electrical switch control equipment (KYN61-40.5,KYN28-12, HXGN, MNS and GGD).

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Our Certificate

 

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FAQ
 

Q: What are the benefits of distribution transformer?

A: Their primary job is to reduce high-voltage electricity from transmission levels to safe, usable levels for various end-users. In essence, they make sure that the power supplied from the grid is just right for our homes, businesses, and factories.

Q: What is the primary benefit of transformers to electrical distribution?

A: Transformers are fundamental in balancing and controlling electricity flow, ensuring a consistent supply of power to various industries and households. Without these, the efficient distribution of electricity across different grids would be challenging, hindering the modern functioning of societies and economies.

Q: What are distribution transformer designed for?

A: A distribution transformer is the type of transformer that performs the last voltage transformation in a distribution grid. It converts the voltage used in the transmission lines to one suitable for household and commercial use, typically down to 240 volts.

Q: What is the useful life of distribution transformer?

A: Transformers are designed with an expected life span of 30 years, though some in japan have been in service for more than for 50 years.

Q: Which transformer is more efficient?

A: Some of the most efficient transformers are those that use amorphous metal cores. This is because amorphous metal has a much lower hysteresis loss than traditional transformer cores made of silicon steel.

Q: Does distribution transformer have good voltage regulation?

A: The voltage regulation of the distribution transformer is about 2.5% which consider a good voltage regulation. A distribution transformer is a transformer that provides the final voltage transformation in the electric power distribution system.

Q: What is the distribution transformer?

A: A distribution transformer provides the final voltage transformation in the electric power distribution system, stepping down or up the voltage used in the distribution lines to the level used by the customer in their home, businesses, and commercial buildings.

Q: What is the difference between a distribution transformer and a voltage transformer?

A: Power transformers are utilized in transmission networks with significantly higher voltage, while distribution transformers function in distribution networks defined by lower voltages. Power transformers available in the market have various ratings ranging from 400kV, 200kV, 66kV, and 33kV.

Q: What is the difference between distribution and converter transformer?

A: The design of a converter transformer due to its application and the presence of high harmonic content loads is totally different compare to the standard distribution transformers. It is very important to inform your transformer supplier about the effective use of your transformer.

Q: What happens when a distribution transformer fails?

A: Comparatively faults occurrence in distribution transformers are more compared to power transformers. The transformer failures will results in loss, repair or replacement of transformer and also, power loss due to power not supplied to consumers.

Q: Why is a distribution transformer important?

A: Their role is crucial in reducing voltage from high transmission levels to lower distribution levels. These transformers find application in supplying power to residential neighborhoods, shopping centers, and small industrial facilities.

Q: What is another name for a distribution transformer?

A: A distribution device has another term that is a service transformer. It is an instrument that supplies the final voltage transformation in the power network, stepping down the output employed in the distribution lines to the users' rating.

Q: What are the criteria for selection of distribution transformer?

A: It is advisable to choose the distribution transformer's phase configuration according to the applications. Check the efficiency – when selecting distribution transformers one must look for efficiency. An efficient transformer helps in reducing power loss by converting the voltage in the right way.

Q: What do we need to consider when selecting a transformer?

A: By considering factors such as power requirements, efficiency, load characteristics, environmental conditions, type of transformer, and size and weight, you can make an informed decision when selecting a transformer.

Q: How do you calculate the load capacity of a distribution transformer?

A: P = VI/1000. The obtained apparent power will be in kVA, which is to be divided by 0.8. If the result is in decimal, values need to be rounded off, to calculate the power rating relating to the transformer power.

Q: What is the voltage at the distribution transformer usually?

A: Power transformers available in the market have various ratings ranging from 400kV, 200kV, 66kV, and 33kV. Whereas distribution transformers' ratings range from 11kV, 6.6kV, 3.3kV, 440v, and 230 volts. Power transformers are a common feature in power generation stations and transmission substations.

Q: How do you preserve a transformer?

A: Transformers should be stored in a dry location having no rapid or radical temperature changes. If possible, the transformer should be stored in its permanent location on the foundation which has been prepared for it.

Q: Do transformers require maintenance?

A: Modern transformers are designed to closer tolerances than transformers in the past. Thus, effective, regular maintenance and testing is even more essential to continued operation when traditional "overdesign" cannot be relied on to overcome abnormal conditions.

Q: How often should a transformer be maintained?

A: Maintenance of transformer on half yearly interval. The transformer oil must be checked on a half yearly interval, for dielectric strength, water content, acidity, sludge content, flash point, and resistivity for transformer oil.

Q: What are the common faults in distribution transformer?

A: Some of the electrical, mechanical and thermal factors which are causing the transformers to fail are lightening and switching surges, transient or overvoltage conditions, conductor tripping, failure of cooling systems, operation of transformer on non-linear loads, high ambient temperature.

As one of the most professional distribution transformer manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy customized distribution transformer from our factory.

33 KV Distribution Transformer, 22 KV Distribution Transformer, dry type transformer winding temperature

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